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Direct Bonded Copper (DBC) Substrates

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Direct Bonded Copper (DBC) Substrates

DBC (Direct Bonded Copper) Substrates Manufacturer in Pune

Direct Bonded Copper (DBC) is a process in which a copper sheet is directly bonded onto a ceramic substrate such as Al₂O₃ (aluminium oxide). DBC substrates have been widely used for many years as an excellent solution for electrical isolation and thermal management of high-power semiconductor modules.

Advantages of DBC Substrates for Power Electronics

The advantages of DBC substrates are high current-carrying capability due to thick copper metallization and a thermal expansion close to silicon at the copper surface due to the high bond strength of copper to ceramic. DBC substrates have an excellent performance-to-cost efficiency ratio. The great heat conductivity of Al₂O₃ (24 W/mK), as well as the high heat capacity, make it a classic and irreplaceable material in power electronics. The thick copper foils offer extremely good electrical and thermal conductivity and form an outstanding base for soldering and wire bonding processes.

Applications of DBC Substrates in Power Electronics

Direct Bonded Copper (DBC) Substrates are used in power semiconductor modules such as IGBT, MOSFET, and diode modules across a range of industries. They are widely adopted in electric vehicle (EV) power electronics and battery management systems, as well as renewable energy systems including solar inverters and wind power converters. DBC substrates also find application in industrial motor drives, variable frequency drives (VFDs), railway traction systems, and aerospace & defense power electronics.

DBCs Capabilities
  • Substrate Size: 100 mmx 100 mm maximum

  • Substrate Thickness : 0.625 mm, 1mm

  • Copper Thickness : 0.1 to 0.3mm

  • Minimum Line width and spacing : 0.2mm

  • Surface Finish: Nickel -50 to 400 µ, Gold - 0.5 to 1 µ

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